Discipline Engineering

We have in-house discipline engineering covering all the key skills needed to meet client needs in high hazard process industries either delivering full projects or specific design studies.

Collage Radom 7

We use industry recognised design software and our quality procedures are ISO9001 accredited.

  • Process
  • Safety
  • Control and Instrumentation
  • Electrical
  • Mechanical
  • Rotating Equipment
  • Piping
  • Structural
  • Civil
  • Cost Engineering & Procurement
  • Construction & Commissioning Support

In more detail..

Process

  • Process design development and technology selection
  • Process scale-up and commercialisation
  • Steady State and Dynamic simulation and modelling
  • Plant uprating and de-bottlenecking
  • Troubleshooting
  • Relief and Blowdown studies
  • Hydraulic analysis
  • Multiphase pipeline flow modelling

Technical Safety Services

  • Hazard Identification and Quantitative Risk Assessment
  • Atex / DSEAR Risk Assessment Studies
  • Hazardous Area Classification
  • Consequence Analysis and Dispersion Modelling
  • HAZID/ HAZOP Studies including chairmanship
  • LOPA and SIL studies including chairmanship
  • Bow-tie analysis
  • Process safety time assessment
  • Emergency shutdown system design/ philosophy
  • Trip requirement and availability calculation
  • Cause & Effects studies
  • HSE philosophies, including COMAH case
  • Flare and Vent and Disposal systems design, analysis and modelling
  • Explosion, Fire protection and fire-fighting systems
  • Fire & gas detection
  • Escape routes and temporary refuges
  • Safety MOC reviews
  • Safety critical elements identification
  • Alarm Management/ Rationalisation
  • Asset integrity (ageing plant) review
  • Dropped objects review
  • Occupied Building risk assessments
  • HP/ LP interface review
  • Effluents and emissions analysis
  • Human factors assessment
  • BAT assessment
  • COMAH and support to planning applications
  • Environmental assessment and support to environmental permits
  • Hazardous substance planning review

Control and Instrumentation

  • DCS & ESD Control System design/ modifications/ Obsolescence studies
  • Control algorithm, System architecture & logic flow diagrams
  • Control room HMI/ upgrade
  • Instrumentation design
  • Functional Safety Management
  • IEC 61508/61511, SIL rated system design
  • TUV accredited engineers
  • Design surveys, compliance to IEC60079 (explosive atmospheres)
  • Measurement and metering systems
  • Alarm Management
  • Cyber Security
  • Site security access, CCTV
  • Package FAT and SAT testing and inspection

Electrical

  • Electrical distribution obsolescence and upgrade
  • Power systems analysis
  • Full Electrical Network Analysis and electrical systems modelling
  • HV and LV distribution design
  • Load and fault analysis Full synchronisation, load sharing and load shedding schemes for power generation
  • Motor Control Centre (MCC)/ Local Equipment Room (LER) design
  • UPS, Power backup and Blackstart
  • Cable calculations
  • Electrical protection calculations
  • Network analysis and modelling
  • Earthing systems
  • Lighting and emergency lighting design
  • Lightning protection design
  • Hazardous area design expertise
  • Package FAT and SAT testing, inspection and commissioning
  • Site Certification Evaluation & Compliance
  • ATEX Compliance Evaluations

Mechanical and Piping

  • Equipment specification and selection
  • Static equipment specialists – pressure vessels, heat exchangers, etc
  • Utility systems: air, nitrogen, refrigeration
  • Equipment package management
  • Piping design, fatigue analysis, supports and layout, GA’s, Isometric drawings
  • Dynamic Stress analysis (FEA & CFD studies)
  • PED consultancy
  • Mechanical condition assessment
  • Materials selection
  • 3D modelling and design
  • Corrosion assessment
  • Noise assessment
  • Vibration analysis
  • Fitness for Service (FFS) studies, inspection and analysis
  • Reliability, availability, maintainability (RAM) studies.
Natural Gas Storage Facility

Rotating Equipment

  • Rotating equipment selection and specification – specialist pumps, compression systems and drivers – gas turbines and electric
  • Materials of construction
  • Inspection, test and commissioning support
  • Constructability and maintainability reviews
  • Vendor interface and Technical Bid Evaluations

Structural

  • Structural modelling and load analysis
  • Dynamic loading analysis
  • Structural design: superstructure and foundations
  • Lifting and handling
  • Strengthening of existing structures and foundations
  • Steelwork fabrication detailing, including connection design calculations

Civil

  • Design: bunds, foundations, roads, paving and drainage
  • Reinforced concrete detailing

Cost Engineering & Procurement

  • Development of project cost estimate (AACE, CII PDRI)
  • Equipment enquiries
  • Budget costs to buying, expediting and material controls
  • Commercial bid evaluations

Construction & Commissioning Support

  • Construction management?
  • System Commissioning Logic
  • System Descriptions
  • System/Item Test Documentation
  • Factory and Site Acceptances
  • Commissioning Procedures
  • Commissioning Management
  • Training Plan
  • Comprehensive Handover Plan
  • Preparation and Update of Operating Procedures
  • Update of Maintenance Management Systems
Ref 1 Rendered 3 D Image 1 Subsea Equipment

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